【合集】新乡重夫 精益生产 中英文著作合集汇总
【作者介绍】
新乡重夫(Shigeo Shingo)
新乡重夫出生于1909年,日本工程师,工业工程(IE)领域世界著名的品质管理专家,著名的丰田生产体系创建人。在品质管理方面作出了重大贡献,在美国出版了不少有关品质方面的著作。他还根据自己20年事业生涯中的系统性方法和精心笔记,着有18部书和无数管理文章。他指出,“零损坏”就是品质要求的最高极限。被尊称为“纠错之父”。他的四种重要品质管理的理念包括:
Poka Yoke(波卡纠偏):最初叫“防呆”系统。新乡重夫根据其长期从事现场质量改进的丰富经验,首创了Poka Yoke的概念,并将其发展成为用以获得零缺陷,最终免除质量检验的工具。这些工具最初叫“傻瓜工具”,新乡意识到,这样命名可能会令许多员工不快。于是,他用日语造了一个术语叫“波卡纠偏”,意为“防错”或“不失误”。波卡纠偏措施就是能防错,或使人一眼看出错误的机制。
三种检测方法:①断式检测:指把次品从合格品中挑出来。这种方法有时也叫“质检”。新乡重夫认同大家的观点,认为质检不是有效的质量管理方法,应慎用。②信息式检测:指运用检测中得来的数据控制生产流程,防止次品出现。新乡重夫担心,传统的统计式质量管理(SQC)不能在生产之后即时检查,因此不能提供最好的信息来确定质量问题的起因并用于将来的防错。③溯源式检测:指在事件发生之前就确认好是否存在进行高质量生产所必需的条件。这就需要在生产之前检查员工的操作条件,而非在生产之后再检查。新乡重夫认为,溯源式检测是一种理想的质控手段,因为在生产流程开始运作之前就能获得有关反馈。
快速准备法:新乡重夫指出,设备调试分内部调试和外部调试两大部分。内部调试必须关机进行。外部调试则可在机器运行中操作。这就是他的一分钟更换模具(single minute exchange of dies,简称:SMED)方式的基础,如果将大家都认为只能通过内部调试进行的各种程序变为外部调试,即能大大提高运作效率。
零缺陷质控:新乡重夫认为,用溯源式检测及波卡纠偏系统可以实现零缺陷,并举出松下公司的静岗洗衣机分厂作为例证。
【著作介绍】
第一本:《以工业工程的视角考察丰田生产方式》(日)新乡重夫著
内容介绍
丰田生产方式风靡全球,其强大的营利能力与自我不断优化的能力,被越来越多的机构研究与学习。本书系统介绍了工业工程知识框架,并从工业工程专业的角度,分析了丰田生产方式的机理,能够帮助工业工程学习者、研究者,丰田生产方式感兴趣者,企业管理人员等带来专业视角的洞见。
第二本:《The Sayings of Shigeo Shingo: Key Strategies for Plant Improvement》by Shigeo Shingo
Description
Describes the author's approach to manufacturing improvements which he called it the Scientific Thinking Mechanism (STM). This book leads you through the five stages of STM.''
第三本:《A Revolution in Manufacturing: The SMED System》by Andrew P. Dillon, Shigeo Shingo
Description
Written by the industrial engineer who developed SMED (single-minute exchange of die) for Toyota, A Revolution in Manufacturing provides a full overview of this powerful just in time production tool. It offers the most complete and detailed instructions available anywhere for transforming a manufacturing environment in ways that will speed up production and make small lot inventories feasible. The author delves into both the theory and practice of the SMED system, explaining fundamentals as well as techniques for applying SMED. The critically acclaimed text is supported with hundreds of illustrations and photographs, as well as twelve chapter-length case studies.
第四本:《A Study of the Toyota Production System: From an Industrial Engineering Viewpoint》by Shigeo Shingo
Description
Here is Dr. Shingo's classic industrial engineering rationale for the priority of process-based over operational improvements for manufacturing. He explains the basic mechanisms of the Toyota production system in a practical and simple way so that you can apply them in your own plant. This book clarifies the fundamental principles of JIT including leveling, standard work procedures, multi-machine handling, and more.
第五本:《Zero Quality Control》by Shigeo Shingo
Description
A combination of source inspection and mistake-proofing devices is the only method to get you to zero defects. Shigeo Shingo shows you how this proven system for reducing errors turns out the highest quality products in the shortest period of time. Shingo provides 112 specific examples of poka-yoke development devices on the shop floor, most of them costing less than $100 to implement. He also discusses inspection systems, quality control circles, and the function of management with regard to inspection.
未完待续... ...
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